Why Mistake Proofing (Poka Yoke)?
“Poka-Yoke” a Japanese term coined by Shiego Shingo in the 1960’s meaning “mistake-proofing”. It is a highly effective quality control tool. It stems from recognizing that making mistakes is part of being human. A Poka-yoke removes or greatly reduces the opportunities for us to make mistakes. They can make a process run more smoothly, reduce defect rates, decrease takt time and even improve quality of life. The term was initially applied in the manufacturing world but today examples can be seen in all sectors and in many aspects of our lives. A can improve the yield and efficiency of many processes and above all reduce defect rates.
Advantage of implementing a poka-yoke is better moral and improved atmosphere among employees and managers. This is achieved by removing a “blame culture”. In the working environment telling an employee to do better or penalizing them for mistakes is often unsuccessful in reducing error rates. Poka yoke theory recognized that it is the process which is flawed and not the people. Companies should do everything they can to ensure the success of their employees. Small design features and visual cues can do just that. They can have a profound effect on safety, efficiency and ensuring a product or service is right first time. Giving those who work in the process the opportunity come up with clever solutions to greatly reduce the error rate or eliminate it altogether is incredibly rewarding for everyone involved.
Benefits of Mistake Proofing (Poka Yoke) Training:
Course Outline-
Learning Methodology:
Lecture, Presentation, Activity based real life demonstration, Related audio-video visuals, Group Activity.
Who Should Attend-
All Manufacturing & Service industry person’s who wants to eliminate their Process errors.
Duration:
One Day Training (10:00 AM to 6:00 PM)
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